Blacksmiths

Metalwork was important to the development of civilization, and blacksmiths in the Medieval Period were at the center of this development in each village or town.

The word itself derives simply from being a "smith" and working with "black" which referred to black iron, as opposed to goldsmiths or silversmiths. (A goldsmith was such a high-profile profession that the surname Goldschmidt still exists.)

Blacksmiths needed a variety of tools: an anvil, a hammer, and a set of tongs at the very least. They also developed other tools for shaping metal. They also needed a very hot fire. Iron had a very high melting point, so the smith's goal was to heat the iron sufficiently to make it "plastic" so it could be hammered into shape. This was not a quick process, so required endurance and strength.

The heating required charcoal—a lot of it—which had a benefit that was noted if not completely understood. The repeated thrusting of raw iron into the fire to keep it malleable produced a stronger and more durable metal object. The smith might have seen the outcome as the result of more repeated hammerings, but the truth was understood only much later: greater exposure to the hot charcoal added carbon (perhaps only from 0.5-2%) to the iron, as well as removing oxygen, making it stronger and less likely to crack or rust. This improved daggers and swords and armor.

Of course, it wasn't all about armor and weapons. Blacksmiths made tools, door hinges, axles for carts, hooks and hangers and sconces, pots and pans, locks and keys, horseshoes and harness, and any of the myriad items needed in daily life that could not be efficient if made of wood.

Men were not the only smiths. In 1346, Edward III of England appointed Katherine Le Fevre to "keep up the king’s forge within the Tower and carry on [its] work … receiving the wages pertaining to the office." In the early 1300s, an Alice la Haubergere worked in Cheapside in London, making armor. In York in 1403, Agnes Hecche inherited her father's chainmail equipment after he died, and continued the family business.

One of the best-known smiths in history, however, was the Anglo-Saxon legend of Wayland Smith, of whom we shall learn more next time.

Early Metal Working

The blacksmith or metalworker in the Middle Ages was a highly respected craftsman. The results of the blacksmith's skill were so important to society that many pantheons had a god of blacksmithing, or at least a legendary figure, such as Hephaestus among the Greeks, Goibhniu in the Tuatha Dé Danaan cycle, or Govannon in the Welsh Mabinogion. The Anglo-Saxons had the legendary Wayland Smith. Even the Bible mentions Tubal-Cain in the book of Genesis as the first blacksmith.

Metalworkers originally worked with gold, silver, and copper, which are all found in their native states as pure metals. They are also fairly malleable, and so could be shipped and hammered relatively easily into whatever was wanted—mostly small decorative objects like jewelry. Phoenician trade brought together tin from Cornwall and copper from Cyprus and the discovery that a mixture produced a stronger metal with a lower melting point we call bronze, making it easier to shape into larger objects that would be stronger, such as a weapon.

The so-called Iron Age came about around 1500BCE, when the Hittites in the Middle East began working with iron, much of which was embedded in other ores. (Many early peoples first used iron found in meteor deposits, where the iron was mixed with up to 40% nickel.) The armor and weapons of The Iliad are bronze, but Homer refers to arrowheads as iron. At the time of its composition (or its later revision), iron was known, but was not being easily worked into larger items.

One difficulty with iron compared to previous metals is that its melting point is very high (2800°F), and so the heat produced by the blacksmith could soften it so that it could be hammered and shaped, turning it into a liquid to pour into a mold was not within the power of most forges. If a village had a blacksmith, it likely only had one. On the other hand, a village without a blacksmith was in a sad state. Smithing was a necessary craft for the functioning of the Middle Ages. It was one of the seven essential Artes mechanicae (to parallel the seven Liberal Arts).

Tomorrow we'll look at the medieval blacksmith in more detail, and the men and women who were employed in this important trade.

What Did Horseshoes Look Like?

The figure to the left is a horseshoe; or rather, it is a hipposandal. This was the Classical Roman method of "shoeing" a horse. Nails were not involved; a leather strap went around the hook in back and tied through the ring in front. It was sturdy for the cobbled stone roads for which Rome was famous, and could be easily removed when no longer needed and fitted to another horse. The suggestion that the Romans brought circular horseshoes to Britain during their occupation, and that the existence of extra horseshoes led to the pastime of throwing them onto a stake, inventing the game of quoits, seems suddenly less likely.

So when did the horseshoe that was shaped like a ... well, a horseshoe, come into being? You could buy A History of Horseshoes, or read on.

One fact to start with: iron was a valuable material: if an iron object got old and worn, it was likely reforged into something new, so old iron horseshoes were not likely to be found in the archaeological evidence. So far as we can tell, references to shod horses in the classical era may be to the hipposandal seen above. References to shoes that are nailed into a hoof don't appear until about 900 CE, which doesn't mean they didn't exist earlier. An 1829 work by Bracy Clark with the wonderful title Hippodonomia, or The True Structure, Laws, and Economy, of the Horse's Foot tells us there is a reference to "crescent figured irons and their nails" in 910.

Encyclopedia Britannica's entry "Horseshoe" mentions a horseshoe with nails found in the tomb of Childeric I (c.437 - 481), King of the Franks. So it appears that at least part of the medieval world used such horseshoes by the 5th century. We will never know who invented the shape that needed to be nailed on.

Around 1000, horseshoes cast from bronze were known, and by the time of the First Crusade (1096), horseshoes were common. They were valuable enough to be a substitute for money when paying taxes. By the 13th century in Western Europe, horses and their needs were so common that there was mass-production of horseshoes by blacksmiths. The Worshipful Company of Farriers was founded in 1356, one of the Livery Companies (trade associations) in the City of London. The name Farrier comes from Middle French for blacksmith, ferrier, from Latin ferrum, "iron."

To my surprise, when I searched my blog for the "First Crusade" to provide a link to its mention above, I discovered two references to someone being away on it, but no explanation of it or why a Crusade was started at all. Looks like I have some explaining to do...